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G-11 fiberGlass laminates data sheet download

by:ZTELEC     Time: 2024-10-22

G-11 fiberGlass Epoxy sheet

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What Is G-11 Fiberglass Sheet?

G-11 Fiberglass Sheet is a high-performance laminate made from glass cloth that has been impregnated with epoxy resin and then cured under high pressure and heat. It belongs to the NEMA G-series of laminates, known for their excellent mechanical strength, electrical insulating properties, and high-temperature resistance.

G-11 is a high temperature glass epoxy laminate, a fiberglass reinforced epoxy resin composite.G11 and G10 have the same characteristics, but the temperature resistance level of G11 epoxy board is higher

G11-glass-epoxy-sheet

Key Features of G-11 Fiberglass Sheet:

Material Composition:

Made from woven fiberglass fabric combined with a high-temperature epoxy resin.

The epoxy resin gives the sheet its insulating and mechanical properties.

High-Temperature Resistance:

Continuous Operating Temperature: Up to 180°C (356°F).

Retains mechanical properties and electrical insulation capabilities even at elevated temperatures.

Mechanical Strength:

Exhibits high flexural, compressive, and tensile strength.

Tough and durable, making it ideal for applications that require wear resistance and dimensional stability.

Electrical Insulation:

Excellent electrical insulating properties, especially at high temperatures.

Suitable for use in electrical systems and components like transformers, switchgear, and printed circuit boards.

Moisture Resistance:

G-11 is resistant to moisture absorption, making it a good choice for environments where humidity or moisture is a concern.

Common Applications of G-11 Fiberglass Sheet:

Electrical Insulation: Used in transformers, motors, switchgear, and as an insulating barrier in various electrical components.

Aerospace: Lightweight and strong, G-11 is used in aircraft parts that require high thermal and electrical insulation.

Automotive: Found in components exposed to high temperatures and in electrical insulation in automotive systems.

Industrial Machinery: Used as support and structural components in machines that operate under high-stress conditions.

PCB Manufacturing: G-11 is used as the base material in the manufacturing of printed circuit boards (PCBs), thanks to its insulating and high-heat resistance properties.

G-11 vs G-10:

G-11 is similar to G-10 fiberglass sheet but has higher temperature resistance, making it more suitable for high-heat applications.

G-10 is commonly used for general purposes, while G-11 is preferred in more demanding thermal environments.

Overall, G-11 fiberglass sheets are valued for their strength, thermal stability, and electrical insulation capabilities, making them essential in electrical, mechanical, and industrial applications.

G-11 fiberglass sheet production process :

  1. Raw material preparation:

Phenolic resin: Prepare suitable phenolic resin.

Glass fiber: Select a specific type of glass fiber, such as alkali-free glass fiber.

  1. Impregnation:

Impregnate the glass fiber in phenolic resin to make it fully saturated.

  1. Molding:

Lay the impregnated glass fiber in layers and put it into a mold for pressing. This process is usually carried out at a certain temperature and pressure to ensure the curing of the resin.

  1. Curing:

Curing is carried out at a specific temperature to convert the resin into a strong thermosetting material.

  1. Cooling:

After the mold is removed, let the finished product cool at room temperature.

  1. Processing:

The cured board is post-processed by cutting, grinding, drilling, etc. to achieve the required specifications and surface finish.

  1. Inspection:

Quality inspection of the finished product, including mechanical strength, electrical insulation, etc., to ensure compliance with standards.

  1. Packaging and storage:

Qualified products are packaged and stored in a dry and ventilated environment.

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